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TY不锈钢液下泵设计
TY 液下泵是按照国家标准设计,其接触液体的液下部分全部采用不锈钢制造,根据用户的工况需求,液下深度为1到8米不等,泵主机部分全部放置在液体内,具有耐腐蚀范围广、效率高、轴联接结构安全可靠、拆卸方便等优点,无需灌液即能抽送,由于泵运转产生的轴向力及径向力分别由滚动轴承和滑动轴承支撑,因此运行宁静无噪音,是真正集环保与节能于一身的高科持产品、具有耐腐蚀性强、耐磨性好、机械强度高、不氧化、无毒素分解、食品级等特点。
产品优点:
1.TY液下泵按照国家标准设计的高效节能的新型液下离心泵;
2.泵体、泵盖、叶轮等过流部件均采用优质不锈钢或特殊材料制造;
3.无轴封,轴承、轴套采用高耐磨耐温的石墨、四氟等材料,有效地保证泵的使用寿命;
4.无需灌液即能抽送、液下深度可达8m;
5.无需独立润滑和冷却水,降低了能耗;
6.立式安装,结构紧凑、振动小,噪音低,效率高、运行平稳;
7.可按要求订做保温、高温液下泵。
TY不锈钢液下泵用途:
广泛应用于石油、化工、制碱、冶炼、稀土、农药、染料、医药、造纸、电镀、电解、无线电、化成箔、科研机构、国防工业等生产流程中输送强腐蚀性液体,尤其适用于浓酸、无水酸、强碱、强氧化剂、有机溶剂等强腐蚀性介质的输送。
性能范围:设计压力1.6-10Mpa;流量1.8-400m3/h;扬程15-125m;功率1.5-280kw
适用温度:-20~120℃,采用新型材料耐温可达350℃;
注意事项:输送比重大于1.3mg/cm3的介质应在订货时说明;禁止空运转;禁止输送含有颗粒或有结晶的介质。
二、结构图:
三、性能曲线图:
TY不锈钢液下泵性能参数表:
型号 | 转速 r/min | 流量 m3/h | 扬程 m | 效率 % | 汽蚀余量 m | 进口X出口 mm | 电机功率 kw |
25TY-20 | 2900 | 1.5 | 22 | 28 | 2.5 | 25×20 | 2.2 |
2 | 20 | 34.5 | 2.5 | ||||
3.2 | 18.5 | 36 | 3 | ||||
25TY-32 | 2900 | 1.5 | 34.3 | 24 | 2.5 | 25×20 | 3 |
2 | 32 | 32 | 2.5 | ||||
3.2 | 29.6 | 33 | 3 | ||||
25TY-50 | 2900 | 1.5 | 52.5 | 28 | 2.5 | 25×20 | 5.5 |
2 | 50 | 32 | 2.5 | ||||
3.2 | 48 | 30 | 3 | ||||
25TY-80 | 2900 | 1.5 | 82 | 26 | 2.5 | 25×20 | 11 |
2 | 80 | 30 | 2.5 | ||||
3.2 | 78.5 | 28 | 3 | ||||
32TY-20 | 2900 | 2 | 22 | 40 | 2.5 | 32×20 | 2.2 |
3.2 | 20 | 44 | 2.5 | ||||
5.5 | 18.5 | 42 | 3 | ||||
32TY-32 | 2900 | 2 | 34.3 | 40 | 2.5 | 32×20 | 3 |
3.2 | 32 | 44 | 2.5 | ||||
5.5 | 29.6 | 42 | 3 | ||||
32TY-50 | 2900 | 2 | 52.5 | 32 | 2.5 | 32×20 | 5.5 |
3.2 | 50 | 36 | 2.5 | ||||
5.5 | 48 | 34 | 3 | ||||
32TY-80 | 2900 | 2 | 82 | 26 | 2.5 | 32×20 | 11 |
3.2 | 80 | 30 | 2.5 | ||||
5.5 | 78.5 | 28 | 3 | ||||
40TY-20 | 2900 | 4.4 | 22 | 41 | 2.5 | 40×25 | 2.2 |
6.3 | 20 | 46 | 2.5 | ||||
8.3 | 18.5 | 43 | 3 | ||||
40TY-32 | 2900 | 4.4 | 34.3 | 35 | 2.5 | 40×25 | 3 |
6.3 | 32 | 40 | 2.5 | ||||
8.3 | 29.6 | 38 | 3 | ||||
40TY-50 | 2900 | 4.4 | 52.5 | 26 | 2.5 | 40×25 | 7.5 |
6.3 | 50 | 33 | 2.5 | ||||
8.3 | 48 | 32 | 3 | ||||
40TY-80 | 2900 | 4.4 | 82 | 24 | 2.5 | 40×25 | 11 |
6.3 | 80 | 28 | 2.5 | ||||
8.3 | 78.5 | 28 | 3 | ||||
50TY-20 | 2900 | 7.5 | 22 | 43 | 2 | 50×32 | 3 |
12.5 | 20 | 51 | 2 | ||||
15 | 18.5 | 49 | 2.5 | ||||
50TY-32 | 2900 | 7.5 | 34.3 | 33 | 2 | 50×32 | 4 |
12.5 | 32 | 44.5 | 2 | ||||
15 | 29.6 | 46 | 2.5 | ||||
50TY-50 | 2900 | 7.5 | 52.5 | 28 | 2 | 50×32 | 7.5 |
12.5 | 50 | 37 | 2 | ||||
15 | 48 | 40.5 | 2.5 | ||||
50TY-80 | 2900 | 7.5 | 82 | 23 | 2 | 50×32 | 15 |
12.5 | 80 | 32 | 2 | ||||
15 | 78.5 | 36.5 | 2.5 | ||||
65TY-20 | 2900 | 15 | 21.8 | 37 | 2 | 65×50 | 4 |
25 | 20 | 57 | 2 | ||||
30 | 18.5 | 60 | 2.5 | ||||
65TY-32 | 2900 | 15 | 35 | 44 | 2 | 65×50 | 5.5 |
25 | 32 | 53 | 2 | ||||
30 | 30 | 57 | 2.5 | ||||
65TY-50 | 2900 | 15 | 53 | 41 | 2 | 65×40 | 11 |
25 | 50 | 50 | 2 | ||||
30 | 47 | 53.5 | 2.5 | ||||
65TY-80 | 2900 | 15 | 82 | 34 | 2 | 65×40 | 18.5 |
25 | 80 | 46 | 2 | ||||
30 | 78 | 50 | 2.5 | ||||
65TY-125 | 2900 | 15 | 127 | 28 | 2.5 | 65×40 | 30 |
25 | 125 | 39 | 2.5 | ||||
30 | 123 | 48.5 | 3 | ||||
80TY-20 | 2900 | 30 | 22.5 | 53 | 3 | 80×65 | 7.5 |
50 | 20 | 57 | 3 | ||||
60 | 18 | 47 | 3.5 | ||||
80TY-32 | 2900 | 30 | 36 | 52 | 2.5 | 80×65 | 11 |
50 | 32 | 62 | 2.5 | ||||
60 | 29 | 60 | 3 | ||||
80TY-50 | 2900 | 30 | 53 | 53 | 2.5 | 80×50 | 15 |
50 | 50 | 60 | 2.5 | ||||
60 | 47 | 58 | 3 | ||||
80TY-80 | 2900 | 30 | 84 | 44 | 2.5 | 80×50 | 30 |
50 | 80 | 55 | 2.5 | ||||
60 | 75 | 57 | 3 | ||||
80FY-125 | 2900 | 30 | 128 | 39 | 2.5 | 80×50 | 45 |
50 | 125 | 48 | 2.5 | ||||
60 | 123 | 47.5 | 3 | ||||
100TY-20 | 2900 | 60 | 24 | 59 | 4 | 100×80 | 11 |
100 | 20 | 67 | 4.5 | ||||
120 | 16.5 | 57 | 5 | ||||
100TY-32 | 2900 | 60 | 36 | 56 | 3.5 | 100×80 | 15 |
100 | 32 | 67 | 4 | ||||
120 | 28 | 68 | 5 | ||||
100TY-50 | 2900 | 60 | 54 | 57 | 3 | 100×65 | 30 |
100 | 50 | 67 | 3.6 | ||||
120 | 47 | 66 | 4.8 | ||||
100TY-80 | 2900 | 60 | 87 | 52 | 3.5 | 100×65 | 45 |
100 | 80 | 63 | 3.8 | ||||
120 | 74.5 | 62 | 4.8 | ||||
100TY-125 | 2900 | 60 | 133 | 48 | 3 | 100×65 | 75 |
100 | 125 | 57 | 3.6 | ||||
120 | 118 | 59 | 4.2 | ||||
125TY-20 | 2900 | 120 | 23 | 63 | 4.5 | 125×100 | 22 |
200 | 20 | 72 | 4.5 | ||||
240 | 18 | 65 | 5 | ||||
125TY-32 | 2900 | 120 | 35 | 57 | 3.8 | 125×100 | 30 |
200 | 32 | 70 | 4.2 | ||||
240 | 28 | 69 | 5 | ||||
125TY-50 | 1450 | 120 | 55 | 57 | 2.5 | 150×125 | 45 |
100 | 50 | 70 | 2.5 | ||||
240 | 45 | 67 | 3 | ||||
150TY-20 | 1450 | 120 | 132.5 | 56 | 4 | 125×100 | 22 |
200 | 20 | 65 | 4.5 | ||||
240 | 120 | 58 | 5 | ||||
150TY-32 | 1450 | 120 | 52 | 51 | 2.5 | 125×100 | 30 |
200 | 32 | 57 | 2.5 | ||||
240 | 48.5 | 53 | 3 | ||||
150TY-50 | 1450 | 120 | 53 | 56 | 2.5 | 150×125 | 45 |
200 | 50 | 65 | 2.8 | ||||
240 | 46 | 58 | 3.5 | ||||
200TY-20 | 1450 | 240 | 21.5 | 68 | 3.5 | 200×150 | 37 |
400 | 20 | 74 | 4.3 | ||||
460 | 17.5 | 70 | 5 | ||||
200TY-32 | 1450 | 240 | 37 | 62 | 3 | 200×150 | 75 |
400 | 32 | 74 | 3.5 | ||||
460 | 28.5 | 72 | 4 | ||||
200TY-50 | 1450 | 240 | 55 | 62 | 3 | 200×150 | 110 |
400 | 50 | 73 | 3.8 | ||||
460 | 45 | 70 | 4.5 | ||||
250TY-20 | 1450 | 600 | 22 | 75 | 4.1 | 250×200 | 75 |
800 | 20 | 78 | 5 | ||||
960 | 16 | 77 | 6 | ||||
250TY-32 | 1450 | 600 | 34 | 73 | 4.8 | 250×200 | 90 |
800 | 32 | 75 | 5.5 | ||||
960 | 28 | 75 | 6.4 | ||||
250TY-50 | 1450 | 600 | 54.5 | 55 | 3.5 | 250×200 | 160 |
800 | 50 | 68 | 4.3 | ||||
960 | 39 | 70 | 5 | ||||
300TY-32 | 1450 | 1550 | 35 | 58 | 3.6 | 300×250 | 220 |
1400 | 32 | 74 | 4.5 | ||||
1300 | 26 | 65 | 5.4 | ||||
300TY-50 | 1450 | 1550 | 55 | 65 | 4.1 | 300×250 | 315 |
1400 | 50 | 75 | 5 | ||||
1300 | 42.5 | 73 | 6 |
锻件要求
1. 锭的水口、冒口应有足够的切除量,一以保证锻件无缩孔和严重的偏折。
2. 锻件应在有足够能力的锻压机上锻造成形,以保证锻件内部充分锻透。
3. 锻件不允许有肉眼可见的裂纹、折叠和其他影响使用的外观缺陷。局部缺陷可以清除,但清理深度不得超过加工余量的75%,锻件非加工表面上的缺陷应清理干净并圆滑过渡。